About the role
Job Description
Title: Quality and Safety Engineer
Reports to: PHX Director of Quality and Safety
Job Purpose: Aid the Director of Quality and Safety for all quality and safety related activities across all plants
Key Responsibilities and Accountabilities:
* SAFETY * Train manufacturing personnel in principles of: * Weekly Safety Kata Topics; * Safety Alerts; * Monthly Safety Training; * Conduct periodic wall to wall safety audits in different facilities; * Aid in managing the JSA activities in each plant; * PRODUCTION SUPPORT * Maintain and evaluate quality process documentation to certified ISO standards; * Maintain and analyze quality metric/performance reporting documentation; * Help manage the MRB/DMR processes at each facility; * Conduct weekly Process Audits and report findings; * FLOOR AUDITS * Audit production processes for: * Part quality; * Process control; * Internal ISO certification * Perform process documentation audits to identify performance gaps; * PART/COMPONENT INSPECTIONS FOR VALIDATION AND VERIFICATION * Perform purchased component incoming inspection and ERP disposition; * Develop and maintain part and process documentation; * Disposition non-conforming material/product; * Validate initial production samples to established requirements and prepare for customer submission; * DIMENSIONAL CONTROL/MEASUREMENT SYSTEMS * Participate in quality control fixture design, qualification and maintenance; * Maintain measurement equipment, calibrations and certifications (where applicable); * NEW PART LAUNCH * Support new part launch meetings and update quality-related project actions * Perform capability study for new parts, analyze data, and recommend improvements * Prepare PPAP documentation, including control plans, PFMEA, and first part inspection reports. * ROOT CAUSE/CORRECTIVE ACTION ACTIVITIES * Respond to customer complaints in a timely manner; * Lead root cause assessment using RCCA/8D; * Actively participate in corrective action development programs;
Key Measures of Success:
* Customer Complaints * Cost of Quality (COPQ) * Number of Reportable Incidents * 6S Audit
Qualifications
* Technical degree or certificate and/or equivalent work experience involving Quality and/or Manufacturing roles and responsibilities. * Minimum 3 years of experience in a manufacturing environment preferred. * Thorough knowledge of blueprint reading and ability to use measuring tools and test equipment. * Understanding and interpretation of Quality tools including but not limited to SPC, Gage R & R, and Metrology tools. * Knowledge of lean problem solving tools and techniques such as A3, 8D, and Root Cause & Corrective Action (RCCA). * Welding experience preferred * Thorough knowledge of what makes up a working quality management system. The ability to clearly generate standard operating procedures and work instructions as well as reports. * Excellent written and verbal communication skills. * Ability to handle and prioritize multiple tasks simultaneously in a fast-paced manufacturing environment. * Experience in Microsoft Office Suite * Must be willing and able to travel ~40% of time * Team player who enjoys challenging situations
Additional Information
Phoenix Stamping Group, LLC offers a drug-free work place along with a competitive salary and benefits package. We are an equal opportunity employer (EEO), dedicated to a policy of nondiscrimination in employment on any basis including race, creed, color, age, sex, religion, sexual orientation, gender identity or national origin and in compliance with ADAAA.